Pharmaceutical & Biotech Mixing
Scalable Mixing Systems for Pharma and Vaccine manufacture
Since 1983 Greaves Mixers have collaborated with leading pharmaceutical and biotechnology manufacturers to create innovative and robust mixing equipment solutions to produce drugs and healthcare products. Major industry brands continue to choose Greaves for consistent, and robust aseptic mixing solutions at the core of integrated manufacturing systems.
Mixing equipment for pharmaceuticals and vaccines
Greaves mixing solutions for the pharma and biotech industries are designed to reliably scale up from 1 litre laboratory R & D testing to 10,000 litre + production volumes.
Designs are validated in Greaves own laboratory and pilot plant to assure repeatability from R&D to production.
Performance & Certification:
- CGMP
- ATEX – Zone 0 & Zone 20
- EHEDG shaft seals
- Certified passivation & polish <0.01 um Ra
- FDA approved materials
- “Boltless-in-tank” design
- CIP & SIP systems
Client Spotlight
Manufacturer of Pharmaceuticals
Have enjoyed high growth supplying frozen food retailers with ready meals which include…
Aware that the current production setup is not efficient , particularly transferring cooked product from kettle to cooler and onward for packaging.
Now looking to create a more efficient workflow to reduce cycle time and increase capacity for further growth in volume and product range
Client quote:-
We needed to upgrade our production process to create extra capacity within the existing footprint and our current set up was not ideal.
We have known Greaves for 20 years through other projects and believed they would be the best people to help us arrive at the right solution because of their understanding of our processes. They are well respected in food and they have good knowledge of other industries with similar problems.
Overall, Greaves delivered all we expected and more. We now have a much more efficient cooking process with rapidly heating kettles that reduce cooking time. Cooked product is directly transferred to inline coolers that are far quicker and more efficient than our previous vacuum coolers. Cleaning time has been reduced by a new CIP system so the overall process time is ??
Previously we could produce ?? meals a day. Now we have the capability to produce ?? meals a day in the same time.
We offer technical solutions for:-
- Vaccines
- Creams and Ointments
- Ophthalmic Solutions
- Oral liquids, Pharmaceutical Syrups and Suspensions
- Vaccines and Drug Delivery Systems
- Tablet coating
- Assay of Pharmaceutical Products
And deliver:-
- Agile, flexible R&D capability
- Scalability from lab to pilot to production volumes
- Increased productivity
- Reduction in waste – time, labour, material and energy
- Reduced operator input through system design and automation
- Batch integrity, hygiene and biosecurity
- Reliability and ease of maintenance hence more uptime
- Product consistency and shelf life
- Compliance with industry standards
By providing:-
- Pressure/vacuum Reactors with precise heating and cooling
- Automated control systems
- High shear mixers for precise particle size control
- High speed dispersers for stable suspensions
- Flexible batch mixers
- Hygienic construction with integrated CIP cleaning systems
- Laboratory and pilot scale systems for reliable scale up to production volumes
- ATEX variants of all equipment
Pharmaceutical Mixing FAQ’s
Industrial mixers for :-
- Cough linctus
- Dietary supplements
- Indigestion oral suspension
- Pain relief oral suspension
- Ointments
- Pain relief gels
- Moisturising gels
- Antihistamines
- Steroids
- Vaccines
- Veterinary injectables
- Hypoallergenic adhesives
- Antiseptic agents
